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Accelerometer Frequently Asked Questions

Question number FAQ-1385

Troubleshooting

The following assumes that a piezoelectric accelerometer is directly connected to a sensor amplifier, FFT analyzer, etc., via a dedicated cable.

■ No signal is output.

1. Check if the connector is loose.

Check for looseness and tighten securely. Tighten until there is no play in the cable-side connector.

(Note)
If a locking washer is present, there may still be some play in the connector even after tightening it firmly. The washer may become extremely compressed, but it is necessary to tighten it until there is no more play.

2. Check if the cable is broken.

We will check by replacing it with a spare cable. Depending on the model, this can be checked using the CCLD function's cable break detection feature.

3. Is the CCLD drive turned on?

Ensure that the CCLD is enabled in the sensor amplifier/FFT analyzer settings. Additionally, you need to select a current value that matches the sensor specifications.

(Note)
The input connection must always be AC. With the CF-7200 analyzer, the CCLD automatically turns OFF when the detector is disconnected, so be sure to turn the CCLD ON again when reconnecting it.

4. Are you using the NP-0021 Miniature/BNC Conversion Adapter?

Caution is advised when using the NP-0021 miniature/BNC conversion adapter. Depending on Accelerometer, the thickness of the rubber gasket included with the NP-0021 may prevent proper insertion, resulting in poor contact. In such cases, remove the rubber gasket before use. In particular, be sure to remove it when connecting to the NP-3211 Accelerometer.

Details: "The signal from Accelerometer seems to be occasionally interrupted, sometimes resulting in a disconnection being detected or no signal being emitted at all."

 


■ Lots of noise

1. Check if excessive force is being applied to the cable.

Secure the cable firmly in a way that prevents any undue stress from being applied to it.

2. Check if the cables are loose or dangling.

Especially when using a charge output type Accelerometer, static electricity noise is easily generated within the cable if the cable itself vibrates, so make sure to secure it firmly to prevent vibration.

3. Check if the sensor is in an environment where it may experience rapid temperature changes, such as in a windy location or near an incandescent light bulb.

Rapid temperature changes can cause distortion due to thermal expansion of the sensor case, resulting in low-frequency noise (pyroscopic effect). Take care to avoid direct exposure to wind or radiant heat from heat sources such as incandescent bulbs.

4. Check if a ground loop has formed.
When a loop forms in the ground, so-called common-mode noise is more likely to occur. The best solution will vary depending on the grounding conditions of the equipment at the site, so try the following measures to find the best approach.
  • Ensure that the object being measured, the sensor, the sensor amplifier, and the FFT analyzer are properly grounded. (If the grounding is solid, this method is the most noise-resistant. Even if you connect the grounds of each piece of equipment to the factory's ground terminal, ground loop noise may occur if the main factory ground is weak.)
  • Disconnect the ground on either the measurement system or the sensor amplifier/FFT analyzer. (If the grounding is not secure, a ground loop will form. In this case, to break the ground loop, you will need to either disconnect the ground on the measurement system using a float (insulated) type sensor or an insulated stud (available by special order; please consult your nearest sales office), or disconnect the ground on the sensor amplifier/FFT analyzer.)
5. Noise current is flowing through the object being measured.
Insulated studs are used to prevent noise from flowing into the measuring instrument.

(Note)
In this case, the sensor amplifier and FFT analyzer must be properly grounded. Insulated studs are available as a custom order. Please contact your nearest sales office for details.

6. It is affected by the leakage magnetic flux of the motor.
Try some of the following solutions.
  • Let's try changing the sensor's mounting position.
  • Try increasing the distance using insulated studs, etc. (Insulated studs are available by special order. Please contact your nearest sales office.)
  • Since the built-in amplifier type is susceptible to interference, try switching to a charge output type sensor.
7. Is it exposed to strong electromagnetic noise?
Try some of the following solutions.
  • Charge output type sensors transmit signals with high impedance, making them susceptible to picking up noise during transmission. Try switching to a sensor with a built-in amplifier.
  • Regardless of the type of sensor, cables can also act as antennas for electromagnetic noise, so try changing their direction and route.
  • Shield the entire wiring with a zipper tube or similar material and connect it to a ground.
  • Do not run parallel to power lines. Run separate routes, and if crossing is unavoidable, ensure the crossing is perpendicular to the power line. Also, keep the distance between them as large as possible.

 


■The signal amplitude is incorrect, or the acceleration spectrum is incorrect.

1. The acceleration values are incorrect.
We will ensure that the sensitivity calibration of the acceleration detector is performed reliably using an FFT analyzer.

Reference: "Vibration Measurement" Simple Operation Manual PDF for DS-2000
Reference: "Vibration Analysis Procedure" - CF-7200 Simple Operation Manual PDF

2. Is the mass of the accelerometer sufficiently small compared to the workpiece being targeted?

Attaching an acceleration detector increases the mass of the workpiece (mass effect), which lowers the natural frequency. The detector mass should be approximately 1/50th or less of the workpiece mass.

Reference: "What effect does the weight of Accelerometer have on the object being measured?"

 

3. Is the mounting method for the accelerometer appropriate?

The method of mounting the accelerometer can affect the frequency characteristics due to contact resonance. Choose the most rigid mounting method possible.

Reference: "Regarding the method of fixing Accelerometer "

 

4. Is the vibration axis perpendicular to the mounting surface of the accelerometer?

Please note that if you mount the accelerometer at an angle, it will detect the cosine of the actual vibration, resulting in a smaller value.

Reference: "What happens to the output when a vibration pickup is mounted at an angle to the vibrating surface?"

5. Is the input range exceeded?

In addition to the spectrum and time-domain waveforms on the FFT analyzer, re-check the AD overload, input level indicator, and, in the case of charge-type accelerometers, the charge amplifier level indicator, and adjust them to the appropriate levels. Do not rely solely on the FFT analyzer's display screen. (Especially when measuring shock vibrations with small detectors, the FFT frequency range may be too low, causing large vibrations near the detector's resonant frequency to be missed. Also, be aware that vibrations large than several tens of kHz may be detected.)

Last updated: 2010-06-14