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Torque Detector
TQ-3507

Even slight changes accurately
– Flanged high-rigidity torque sensor –

Improving energy efficiency is a challenge in next-generation vehicles.
To address this challenge, it is necessary to accurately grasp energy losses, and to precisely capture even slight torque fluctuations in the power transmission mechanism.
The TQ-3507 flange-type high-rigidity torque detector, developed with a target torque capacity of 5 kNm, can accurately detect minute torque variations.

Features

Example of use with RC-S (real vehicle Transient Bench)
Example of use with RC-S (real vehicle Transient Bench)

1. Achieving excellent mechanical properties.

Achieving high torsional rigidity
TQ-3507: 13,000 kN · m/rad

The torsional resonance frequency of the detector alone is approximately 3,500 Hz.
While maintaining accuracy, rigidity has been enhanced. With high rigidity, it is possible to accurately simulate the driving conditions of a real vehicle on the bench, as well as accurately capture slight torque fluctuations.

Weight reduction
By reviewing the structure, we have achieved a weight reduction of approximately 3 kg compared to conventional models while maintaining high rigidity.

calibration by high-precision torque reference machines
calibration by high-precision torque reference machines

Achieving high-precision measurement.

The most fundamental characteristic that enables high-precision measurement is the non-linearity, including the hysteresis of the torque detector. High-precision options can accommodate ±0.02 % FS.

Standard Specification Optional Specification
±0.05 % FS ⇒ ±0.02 % FS

Durability test using a continuous load testing device
Durability test using a continuous load testing device

3. High durability, robust detector.

It has passed a continuous load durability test of over 10 million cycles at rated torque ±100%. It also ensures a sufficient safety margin against the material strength of the detector.
Limit torque: 10 kN · m (rated 200 %)
Breaking torque: 20 kN · m (rated 400 %)

System Configurations

Example Configuration for EV Drive Unit Evaluation Bench

  • Example of EV Drive Unit Evaluation Bench Configuration No.1
  • Example configuration of EV drive unit evaluation bench No.2

It is possible to accurately measure the transient torque during snow road driving and wavy road driving when recreated on a bench.

Example of torque measurement system configuration

  • *EtherCAT® is a patented technology licensed by Beckhoff Automation GmbH in Germany and is a registered trademark.
    *EtherCAT® is a patented technology licensed by Beckhoff Automation GmbH in Germany and is a registered trademark.

It supports general digital communication and can accurately transmit torque measurement values.

Specification

rated torque 5,000 N·m
Rated sensitivity (zero to rated torque) 5,000 Hz
Output at zero torque 10,000 Hz
rated output signal at rated torque 15,000 Hz
at negative rated torque 5,000 Hz
Rated temperature range
output variation
Temperature change of 10 ℃
sensitivity variation
±0.1 % FS or less ±0.015 % FS or less (Option TQ-0901)
Temperature change of 10 ℃
Torque zero fluctuation
±0.05 % FS or less ±0.015 % FS or less (Option TQ-0901)
Non-linearity including hysteresis ±0.05 % FS or less ±0.02 % FS or less (Option TQ-0435)
rated rotational speed 8,000 r/min
maximum load limit torque 10 kN·m (200% of the rated torque)
destructive torque 20 kN·m or more (more than 400% of the rated torque)
maximum thrust force 22 kN
Limit radial force 30 kN
limiting bending moment 2.5 kN·m
mechanical quantity torsional rigidity 13,000 kN·m/rad
bending stiffness 54 kN・m/deg
moment of inertia 102×10-3 kgm 2
※ (with rotation detection gear): 107×10-3 kgm 2
Balance grades according to ISO 1940 G2.5
power supply voltage DC 24 V (18 to 30 V)
Current Consumption Below 210 mA (when the power supply voltage is 24 V)
power consumption 5 W or below
reference temperature 25 °C
Rated temperature range 10 ~ 60 ℃
allowable temperature range -10 ~ 60 ℃
acceptable humidity range 20 to 85%, provided that there is no condensation.
Storage Temperature Range -20 ~ 70 ℃
Storage Humidity Range 20 to 85%, provided that there is no condensation.
Weight Detector body (rotor): 11.3 kg
※With rotating detection gear: 11.6 kg
Fixed part (stator): 1.7 kg
CE marking EMC instruction 2014/30/EU Standard EN 61326-1
RoHS Directive Directive 2011/65/EU Standard EN IEC 63000
usage environment indoor use
Accessories Instruction manual set
Inspection chart set
Torque nameplate (seal) spare parts set
Outline Dimensions Outline Dimensions

Option

Model name name
TQ-0105 Torque signal cable 5 m D-Sub15
TQ-0110 Torque signal cable 10 m D-Sub15
TQ-0115 Torque signal cable 15 m D-Sub15
TQ-0120 Torque signal cable 20 m D-Sub15
TQ-0130 Torque signal cable 30 m D-Sub15
MX-8105 Rotary signal cable 5 m
MX-8110 Rotary signal cable 10 m
MX-8115 Rotary signal cable 15 m
MX-8120 Rotary signal cable 20 m
MX-8130 Rotary signal cable 30 m
TQ-0235 Rotation Detection Gear (180 P/R)
MP-9830 Magneto-Electric Rotation Detector
TQ-0435 High Precision Option
TQ-0635 multi-range option
TQ-0901 Temperature trimming option

*Temperature trimming option: Adjusts zero point and sensitivity variations to within ±0.05 % FS in the range of 25 to 60 ℃
*High precision option: Addresses non-linearity including hysteresis to within ±0.02 % FS

Last updated:2025/09/03