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Noise Testing Software
GN-1200シリーズ

Multi-channel multi-comparator that streamlines NV inspection on production lines.

This software is a comparator function software for abnormal diagnosis based on acoustic and vibration analysis.
It allows for data measurement, frequency analysis/tracking analysis using two rotation inputs, and pass/fail judgment simultaneously.
It is optimal for inline inspection of vibration analysis of CVTs (continuously variable transmissions) and carrier noise analysis of motors.

new feature

Performance enhancement of base software.

Enhancement of the abnormal rotation removal function

This is a function that performs appropriate processing in response to abnormal rotation (such as instantaneous noise) mixed into the rotation signal.

  • Enhancement of the abnormal rotation removal function

Add convenient features to various options.

Real-time octave analysis and judgment function available even when connected to DS-5000 (GN-0170).

The DS-5000 hardware now supports real-time octave analysis and judgment functions (from Ver. 4.1).

Addition of kurtosis (sharpness) analysis and judgment function (GN-0100)

In the GN-0100 OFR input and recalculation function, we have added a statistically assessable general indicator, the standardized kurtosis analysis function, as an analytical means to consider the precision of gear tooth surface processing.

  • Addition of kurtosis (sharpness) analysis and judgment function (GN-0100)

Addition of Simple Continuous Operation Tool (External Control Tool) (GN-0120)

This is a new feature of the GN-0120 GN Link function (LAN). It is a control tool that enables automatic measurement without the need for modifications to the device, allowing even those who are not skilled in programming to easily perform simple automatic measurements. It is effective for measurements in situations such as durability testing and aging.

  • Addition of Simple Continuous Operation Tool (External Control Tool) (GN-0120)

Features

  • Setting thresholds and analyzing data pass/fail judgment
    pass/fail judgment features come standard and can be used as a multi-channel comparator.

  • Simultaneous analysis of measured signals
    In the inspection of work on the production line, simultaneous measurement and parallel analysis with multiple channels are necessary to reduce tact time.
    This system can analyze/judge multiple items such as frequency analysis, tracking analysis, and octave analysis simultaneously.

  • Automatic measurement using communication functions
    Equipped with a feature to continuously register driving patterns (acceleration/deceleration/constant speed) as 1 Step when inspecting work, it realizes automatic measurement in combination with the optional communication function.

  • CSV File Import/Export for Checkline Settings
    pass/fail judgment Configuration support feature. Greatly reduces the effort required for a large amount of condition setting.

  • Import/Export of Judgment Line Setting CSV Files
  • main screen
    main screen
Pattern setting

Pattern setting

You can set a maximum of 20 patterns with a combination of three types: acceleration / deceleration / constant speed.

For each step, you can set the upper and lower limit rotation speed / acquisition interval for each of rotation 1 / rotation 2 / calculated rotation.

Noise determination

Noise determination

It will determine and display on the screen, as well as output externally.

1. Determination interval: up to 32
2. Standard value setting: up to 32
3. Multi-judge function

Color map judgment function

Color map judgment function

You can set a judgment surface on any band of the color map to perform a pass/fail judgment on the analysis data. This method can be used to detect high-frequency noise components caused by issues such as waviness or fine machining scratches on gear tooth surfaces used in BEV/HEV gear units, as well as abnormalities in motors and inverters.

Octave Analysis Judgment Enhancement (1/3 Bundled Octave Judgment Function)

Octave Analysis Judgment Enhancement (1/3 Bundled Octave Judgment Function)

A judgment function has been added using 1/3 octave analysis data that allows for quality assessment in a manner close to human hearing. In particular, the use of differences in data between adjacent bands is effective for extracting unpleasant sounds or murky noises.

bivariate graph function

bivariate graph function

2-variable graph function
From the data inputted into the measurement ch of the data station / rotation speed ch, you can select any 2 data to draw a 2-axis graph and evaluate the correlation of the data. Using parameters such as torque, rotation speed, displacement, and vibration acceleration, it can be utilized for creating inspection indicators of fluctuations during the operation of high-speed rotating works like motors.

Function Introduction

ORF Input & Re-calculation Function (GN-0100) / Secondary Processing Function (GN-0110)

This function allows for the simultaneous display and overlay comparison of multiple tracking analysis data and recalculation by loading ORF files, as well as secondary processing such as Campbell diagrams and rotational fluctuation analysis. It is possible to quickly confirm any resonance or abnormal behavior occurring in the workpiece, which can be utilized for work improvement.
In the online tracking mode with DS-5000/DS-3200 series hardware connected, it is possible to change the analysis conditions later and perform re-analysis using the data recorded just before. Additionally, in offline mode, ORF files can be imported on the following read-only screen, allowing for re-analysis under any desired analysis conditions.

* The GN-1200 can only perform recalculations using ORF files. 

  • data import
    data import
  • multiple simultaneous display
    multiple simultaneous display
  • overwriting
    overwriting
  • Campbell diagram
    Campbell diagram
  • Rotational Fluctuation Analysis Display
    Rotational Fluctuation Analysis Display
  • bivariate analysis
    bivariate analysis

Optimal for abnormal diagnosis of bearings and gears with characteristic natural frequency peaks when damaged.

Spectrum P.O.A. (Partial Overall) Judgment

Spectrum P.O.A. (Partial Overall) Judgment

Determine by focusing on specific frequency bands where peaks increase significantly at the time of damage occurrence and by adding power.

Crest Factor Determination

Crest Factor Determination

Focus on the abnormal components included in the measurement waveform at the time of damage occurrence, and determine based on peak value/effective value (wave height ratio).

GN Link Function (GN-0120/GN-0240)

The device connects to the GN-1200 to control performance tests on the production line, allowing output of measurement data for sound/vibration of the workpiece and the pass/fail judgment results to the device. Three communication formats are available: LAN format (GN-0120), LAN+DIO format (GN-0240), and RS-232C+DIO format (GN-0240).

*We also accommodate custom requests for communication formats not listed above. For details, please contact our sales office or a nearby retailer.

  • GN Link Function (GN-0120/GN-0240)

Result File Viewer Function (GN-0130)

This is software for managing large data files that have been measured and subjected to pass/fail judgment using the GN-1200. It can be used to search for information on measured work that needs to be confirmed, and to filter data from multiple works measured under similar conditions for overlay comparison and averaging, thereby supporting trend management of the work.

  • Result File Viewer Function (GN-0130)

Color Map Display

This is a frequently used feature for checking the overall data. Typically, it allows users to view all data except for the components of interest, and by displaying two graphs side by side, it becomes easier to compare differences in test conditions or specimens.

  • Color Map Display

Calculation rotational speed tracking function (GN-0150) / 2 rotational speed tracking function (GN-0140)

Simultaneous tracking analysis based on rotation 1, rotation 2, and calculated rotation is possible for each step. The calculated rotation settings can be configured using 11 types of functions, arithmetic operations, and coefficients derived from rotation 1 and rotation 2. Up to three channels can be set. By using this feature, it is possible to simultaneously perform tracking analysis based on input and output axes that exhibit uncorrelated rotational movements, as well as rotational axes that cannot be measured, allowing for a more detailed observation of work behavior.

*GN-0140 is limited to rotation 1/rotation 2 only.

  • Calculation Rotational Speed Tracking Function (GN-0150) / 2 Rotational Speed Tracking Function (GN-0140) No.1
  • Rotation Speed Tracking Function (GN-0150) / 2 Rotation Speed Tracking Function (GN-0140) No.2

Impact Analysis Function (GN-0160) / Envelope Analysis Function (GN-0230)

GN-0160 Impact Analysis Function:
This function applies envelope processing to the time-domain waveforms of measured vibrations and sound pressure, allowing for the extraction of anomalies occurring at specific cycles by monitoring the peak magnitude/phase (period)/ratio per cycle of those waveforms.
It is effective for confirming the presence or absence of gear impacts and bearing damage. This function can be used not only during measurements at a constant rotational speed but also during measurements while accelerating/decelerating.

GN-0230 Envelope Function:
This function uses the same method as the GN-0160, determining the size of peaks in response to periodic buzzing sounds caused by axis wobble and rotational irregularities.

  1. Maximum measurement count (number of combinations): maximum 32 pairs

  2. Number of rotation axes: up to 6 axes.

  3. Reference rotation: Rotation 1 / Rotation 2

  4. Rotation ratio: rotation speed ratio / gear ratio

  • Impact Analysis Function (GN-0160) / Envelope Analysis Function (GN-0230) No.1
  • Impact Mark Analysis Function (GN-0160) / Envelope Analysis Function (GN-0230) No.2

Real-time Octave Analysis Function (GN-0170)

This is a function that uses 1/3 octave analysis to determine the normality/abnormality of work or equipment. By employing 1/3 octave analysis, which has a proportional characteristic to frequency components, it enables quantitative assessments that are close to human auditory perception, supporting the construction of an inspection system that does not depend on human judgment. Furthermore, by utilizing past data that was classified as normal and performing statistical processing to calculate optimal thresholds, it is equipped with a function to automatically generate judgment lines, thereby assisting in reducing the effort involved in managing judgment standards.

The DS-5000 is scheduled to be supported soon.

  • Real-time Octave Analysis Function (GN-0170)

Example of setting judgment lines.

  • Example of Judgment Line Setting No.1
  • Example of Judgment Line Setting No. 2

Statistical processing of normal judgment data automatically generates judgment lines, identifying outliers as anomalies.
(Manual settings and file loading settings are also possible)

Applicable cases

  • Abnormal inspection of transmission and reduction gear.

  • Abnormal motor inspection

  • Engine noise abnormality inspection

  • Analysis of low-frequency sound.

  • Measurement of equipment noise and vibration

  • Other audio products' sound pressure characteristics, etc.

Auto Sequence Function (GN-0180)

This is a function that allows automatic analysis by describing commands from setting changes to output results.
It can streamline work and reduce operational errors when performing repeated recalculations, leading to a reduction in work time.
Additionally, a feature has been added that allows automatic post-processing analysis when data files are placed in specified locations.
Even in cases where analysis of multiple conditions that cannot be processed with a single license is required, continuous post-analysis and anomaly detection can be performed efficiently.

  • Auto Sequence Function (GN-0180)

Offset Tracking Function (GN-0190)

You can perform tracking analysis of the noise components (carrier noise) that originate from the switching signals (carrier signals) emitted by inverters necessary for driving/control of HV vehicle motors.

  • Offset Tracking Function (GN-0190) No.1
  • Offset Tracking Function (GN-0190) No.2

Grade Line Function (GN-0200)

This is a function that creates grade lines as indicators for comparing and evaluating peak values measured by different measurement equipment. Additionally, to manage a large amount of measurement data, arbitrary information such as operator, equipment name, and measurement content can be added as specifications. This function can be utilized by the quality control department of a factory for managing variations in work and visualizing quality change points.

  • Level Line Function (GN-0200) No.1
  • Grade Line Function (GN-0200) No.2

Stress Tracking Analysis Function (GN-0210)

This is a function that measures the signal from the strain gauge and analyzes the behavior of the repeated stress and load applied while the work is in operation in real time.
Data acquisition for strength and safety verification is possible.

  • Stress Tracking Analysis Function (GN-0210) No.1
  • Stress Tracking Analysis Function (GN-0210) No.2

Applicable cases

  • Applicable cases
  • Quality inspection of individual units such as motors, transmissions, and reduction gears on the production line.

  • Inspection of abnormalities in components incorporated into prototype vehicles and testing equipment.

  • Strength evaluation of new materials

...can be used in various scenes such as ...

Twisting Vibration Calculation Function (GN-0220)

This is a function that calculates the rotational speed difference between a reference rotational speed (pulse) signal and a comparison rotational speed signal from the shaft end, and outputs the torsion amount. Components or units subjected to high load and high torque in the rotational direction may cause shaft damage or abnormal vibrations due to this load. However, by using this function, it is possible to evaluate the torsion amount and obtain data for verifying the durability of components and the presence of abnormalities.

  • Twisting Vibration Calculation Function (GN-0220)
  • Calculate the twisting amount from the difference in rotation speeds.
    Calculate the twist amount from the difference in rotation speed
    The analysis results can be output in binary/text files and can be used for various post-processing analyses.
  • Analyze torsional resonance with O-Solution.
    Analyze torsional resonance with O-Solution.

Applicable cases

  • Inspection of torsion and rotational fluctuations of motor shafts.

  • Twisting inspection of the clutch and damper

  • Measurement of rotational transmission of other drive units.

System Configurations

  • System Configurations

Specifications

Analysis Section
maximum number of channels Input 42 ch / Rotation 2 ch
Input 48 ch / No rotation ch
Upper limit sampling frequency by number of channels ~20 ch: 102.4 kHz
~40 ch: 64.0 kHz
~48 ch: 51.2 kHz
Number of analysis tracks 16 tracks + OA
Frequency Analysis FFT 6400 lines/bundled octave
Maximum number of analyses 1600 times
Rotation standard Rotation 1 / Rotation 2 / Calculate rotational speed for Rotation 1 and Rotation 2
average Exponential Average / Moving Average
composite operation Sound: Maximum 1 channel, Vibration: Maximum 10 channels
operating environment
front-end DS-5000 series / DS-3200 series
OS Microsoft Windows® 10 Pro (64bit), Microsoft Windows® 11 Pro (64bit)
Microsoft Windows® 10 IoT enterprise 2019 LTSC, Microsoft Windows® 10 IoT enterprise 2021 LTSC
*Microsoft .NET Framework 4.8 or later is required.
For version details, please refer to Software Environment 【Windows】.
CPU Intel Core TM i7 Recommended processors from the 8th generation onwards with a base clock frequency of 3.0 GHz or higher.
Memory Recommended 16GB or more.
Drive CD/DVD drive
interface LAN × 1 port or more (for DS-5000 connection), USB Type-A × 1 port or more (for USB key)
* If using the GN link function, the following ports are required
TCP/IP: LAN port, RS-232C: Serial port, Digital I/O: PCI port
Display 800 X 600 and above

Software Options

Model name Product Name Overview
GN-1200 Noise Testing Software Basic software, FFT analysis and tracking analysis with one input rotation, 1/3 octave analysis and judgment, list display.
GN-0100 ORF Input Recalculation Function Loading ORF files, recalculation, time series statistical analysis
GN-0110 secondary processing function Loading ORF files, recalculation, time axis statistical analysis, rotational variation, multi-waveform display, cross-spectrum, bivariate analysis, etc. (including GN-0100)
GN-0120 GN link function (LAN) External communication function via LAN (TCP/IP)
GN-0240 GN link mechanism (LAN + DIO or RS + DIO) External communication functions via LAN (TCP/IP) + DIO or RS-232C + DIO.
GN-0130 Result File Viewer Function Searching for data files, overwriting, displaying peak list.
GN-0140 2 Rotation Speed Tracking Function Track with two rotation inputs and make judgments simultaneously with two rotations.
GN-0150 calculation rotation speed tracking function Track calculations including rotations and make simultaneous judgments with three rotations (including GN-0140).
GN-0160 Impact Mark Analysis Function Determining impacts during tracking measurements of acceleration/deceleration.
GN-0170 real-time octave analysis function Using 1/3 octave analysis for normal/abnormal judgment.
GN-0180 auto-sequence function Automatic analysis function using command files (including GN-0100)
GN-0190 Offset tracking function Tracking analysis of high-frequency noise sounds such as inverter carrier signals.
GN-0200 grade line function Level line creation function, specification information setting, search function, peak data output
GN-0210 stress tracking analysis function Tracking analysis of distorted gauge signals and inter-channel operation signals set by arbitrary arithmetic operations.
GN-0220 Twisting Vibration Calculation Function Calculate the amount of twist from the difference between two rotational speed signals (including GN-0140).
GN-0230 envelope analysis function Abnormality detection and determination of defects such as scratches using envelope processing.

* Windows® 7 and Windows® 10 are registered trademarks or trademarks of Microsoft Corporation in the United States and other countries.
* Intel, Intel logo, Intel Core, and Core Inside are trademarks of Intel Corporation in the United States and/or other countries.