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Motor Torque Measurement System Torque Station Pro
TS-8700

Left side: MT series detector Right side: Torque Station Pro TS-8700

The Torque Station Pro TS-8700 is a motor fundamental characteristic measurement system that significantly improves specifications and functions. Combined with the MT-type motor torque detector equipped with a TH-type torque detector, it enables high-precision and high-response motor torque measurements with a maximum sampling rate of 5.12 kHz and an accuracy of ±0.1% FS. Additionally, a lineup featuring the compact, high-rigidity RH series torque detectors (10 N·m / 20 N·m) has been added, allowing for even higher precision (±0.05% FS) motor torque measurements. This system is ideal for measuring torque fluctuations in automotive motors such as EPS motors.

Features

A rich lineup compatible with various motors

It is equipped with a switching function for motor torque detectors, supporting standard 2 channels and up to 4 channels optionally.
Additionally, a wide range of MT series detectors is available for the TS-8700, accommodating various motor characteristic measurements.
There are three series of detectors available for high-speed motors, large-capacity motors, and torque ripple/cogging torque measurements, with a total of 58 models to choose from based on application.

High precision and high responsiveness

When combined with the MT detector equipped with a TH-type torque detector, the torque measurement accuracy is ±0.1% FS, and it is capable of a maximum sampling frequency of 5.12 kHz.

Additionally, we have newly supported the small high-rigidity torque detector of the RH type. The RH type torque detector (10 N·m / 20 N·m) achieves high precision (±0.05% FS) and high rigidity (4.5 times that of conventional models), enabling the measurement of motor torque fluctuations with greater accuracy and at higher frequency ranges.

Temperature measurement, temperature trigger function

The T-type thermocouple now supports an 8-channel temperature measurement and temperature trigger function as an option. This allows for automatic measurement to start after warm-up, thereby improving work efficiency.

Rotation angle measurement, rotation angle sampling

Rotation angle measurement and angle sampling measurement are possible using the built-in encoder pulses of the motor under test.
Furthermore, by adding an optional encoder to the MT-82 M/T/R series (with some exceptions) for cogging torque and torque ripple measurement, rotation angle measurement and angle sampling measurement in 0.1° increments become possible.

Power meter digital communication

You can connect to power meters from other companies via LAN and capture measurement values digitally.
There are five models of power meters specified by our company:

Yokogawa Electric Corporation: WT1800R, WT1800E, WT300E (using WTViewerEfree*1 Ver1.72 or later)
Hioki E.E. Corporation: PW3390, PW3337 (using PW Communicator*2 Ver1.7.0 or later)
PW8001 (set via main unit key or browser. No dedicated software required
*Note: The data update interval for TS-8700 is limited to a maximum of 50 ms
TS-8700 requires DSP ver.201 or higher, software ver.2.2.0.0 or higher
Please contact us for compatibility with existing devices)

*: Option
*1: WTViewerEfree is a trademark of Yokogawa Electric Corporation.
*2: PW Communicator is a trademark of Hioki E.E. Corporation.

Frame and Jig Selectable Equipment Configuration

You can configure the equipment by selecting from tabletop stands, caster-equipped floor stands, XYZ stages, slide bases, V blocks, and L-shaped jigs according to the size of the test specimen and the installation location. However, there are selection restrictions based on the torque capacity of each series.

Video

Video

MT/TS Series
Cogging Torque Measurement Procedure (JPN)

 

Case Studies

Measurement and Analysis Case Studies

  • Measurement and Analysis Case Studies
    motor characteristics
  • Efficiency calculation display is possible (a separate current and voltage detector is required).
    Efficiency calculation display is possible (a separate current and voltage detector is required).
  • Data can be used with word processing software and spreadsheet software.
    Data can be used with word processing software and spreadsheet software.
  • Torque ripple measurement data
    Torque ripple measurement data
  • Rotational Torque Characteristic Measurement Data
    Rotational Torque Characteristic Measurement Data

Uses and Examples

Measurement of the rotational torque characteristics of a DC motor.

  • img-ts6700-06
  • Measure the torque, rotational speed, current, and voltage of a DC motor and display the characteristics graphically. Additionally, efficiency can also be displayed through internal calculations.

  • The motor's voltage and current will be combined with a separate voltage and current detector (custom-made) or a power meter.

Customer's Voice

Examples of the use of torque detectors and torque stations.

Examples of the use of torque detectors and torque stations.

Microtech Laboratory Co., Ltd.

In direct drive motors that output low rotation to high torque, we reduce the cogging torque that becomes a bottleneck and achieve high-precision operation.

System Configurations

System Configurations 共通部 共通部 共通部 識別コードオプション 個別オプション 内蔵オプション

Specifications

Measurement target DC motor, AC motor (excluding stepping motors)
Measurement items Torque, rotational speed, voltage signal input data, temperature *, rotational angle *, power meter digital input *
Torque input Our dedicated detectors (MD/SS, TH/RH/TQ *), external torque analog input *
Rotational input Our company MP-9810 or RP series detector signal
Analog input 0 to ±10 V DC, 16 channels, 16-bit A/D converter. Connection cables are to be provided by the customer.
Temperature input T-type thermocouple input * The T-type thermocouple is to be provided by the customer.
Measurement accuracy
Torque** ±0.05% FS (RH, TQ*)
±0.1% FS (TH-1000/2000)
±0.2% FS (MD/SS, TH-3000/H)
Rotational speed** MT-84M/T/R series, MT-85M/T/R series ±0.02 % FS ±1 count
MT-82T** (excluding MT-82T15, MT-82T25) ±0.06 r/min
MT-82M**, MT-82T15, MT-82T25, MT-82R15, MT-82R25 ±0.02 r/min
Analog Linearity: ± 0.1 % FS (1 second average), Temperature drift: ± 0.01 % FS/°C
Temperature* Conversion accuracy: ±[0.5% of span + 0.5°C {temperature sensor accuracy}] within,
Temperature drift: within ±0.2% of span for a change of 10°C

*: Option

**: After N-0 correction. 1 second average.
Excludes the variation components due to the device configuration and the influence of the resonance components including the specimen.

Calculation expression setting It is possible to define calculation items from input signals and previously calculated data using the four arithmetic operations.
Measurement condition Setting Torque detector, rotation detector settings
Control method Rotation control / torque control, measurement mode: automatic / manual, able to save with a specified file name.
Measurement function Constant Value Measurement Measuring time 2 to 28,800 seconds
Number of data • SS/MD: 512/1024/2048/4096/8192/Angle Sample
• TH: 2048/4096/8192/16384/32768/Sample
• TH High Response (valid when option TS-0871 is installed): 10240/20480/40960/81920/163840/Sample
• RH/TQ (valid when option TS-0882 is installed): 10240/20480/40960/81920/163840/Sample
• EXT TRQ IN (valid when option TS-0873 is installed): 512/1024/2048/4096/8192/Sample
(Angle Sample is only possible when manual (N) is selected. Additionally, the measurement time is limited to 60 seconds or 120 seconds.)
Sweep measurement Measuring time By data count: 512: 2 to 1000 seconds, 1024: 4 to 1000 seconds.
Number of data • SS/MD: 512 / 1024
• TH: 2048 / 4096
• TH High Response (valid when option TS-0871 is installed): 10240 / 20480
• RH/TQ (valid when option TS-0882 is installed): 10240 / 20480
• EXT TRQ IN (valid when option TS-0873 is installed): 512 / 1024
Step Measurement Number of steps 2 to 128
Calculated automatically from the upper and lower limit torque or upper and lower limit rotation speed and step width.
Step time 5 to 100 seconds
Pattern Measurement Number of patterns 1 to 128
Number of repetitions 1 to 10 times
Transition time 1 to 100 seconds
Monitor display Numerical display: up to 100 items displayed simultaneously; trend display: time axis display.
Graph Display Display by specifying X and Y axes from measurement data. Graph zoom in/out, line color/width specification possible. Comment entry possible.
Text display and registration on graph possible. Cursor and peak search functions. Overlay display function, up to 16 files.
Table display Display of measurement values list, data editing functionality
Comparator Specify upper and lower limits for designated items, with a maximum of 6 items and a maximum of 4 points for displaying and outputting evaluation results.
Interface for MT Detector 2 channels (with an option for 4 channels)
Save measurement results Dedicated format or text format
Combination personal computer Specifications for a personal computer capable of running TS-8700 software.
CPU: Intel ® ™ Core ® i5 or higher (recommended)
Available memory: 4 GB or more (recommended)
HDD/SSD: 256 GB or more (recommended)
Optical drive (an optical drive capable of reading CD-Rs during installation or update)
OS: Microsoft ® Windows ® 10 Pro (64-bit version) • Japanese or English version • From version 1803 to 22H2
OS: Microsoft ® Windows ® 11 Pro (64-bit version) • Japanese or English version • Up to version 24H2
Display: 1366 × 768 (Full Wide XGA) or higher
LAN port: Ethernet 100BASE-TX (onboard LAN)
※ The above specifications do not guarantee operation on all computers. Please provide the device for operation confirmation during production.
Power Supply AC100 to 240V ± 10% 50/60Hz
Power consumption Approximately 200 VA (AC 100 V) or less
Isolation resistance More than 10 MΩ (rated voltage DC 500 V)
Withstand voltage AC1500 V 1 minute
Temperature and humidity Operating temperature range: +5 to +35 °C
Operating humidity range: +30 to +80 %RH (no condensation)
Storage temperature range -10 to +55 °C
Storage humidity range: +30 to +80 %RH (no condensation)
Altitude conditions, etc. Pollution level: 2
Installation category: Category 2 Indoor
Maximum usage altitude: 2000 m
No condensation
No corrosive gases
Outline Dimensions 420 (W) × 149 (H) × 450 (D) mm or less

Outline Dimensions

Weight 約15 kg
Applicable Standards
CE marking Low Voltage Directive: 2014/35/EU EN61010-1
EMC Directive: 2014/30/EU EN61326-1 Class 1 Industrial Environment
RoHS Directive: 2011/65/EU EN IEC 63000
FCC CRF47 Part 15 Subpart B Class A
MT-8*M** is not CE compliant
MT-0100 series and MT-071 series are not RoHS compliant
Accessories AC power cord, application CD-ROM, LAN cable (2m)

*In addition to the TS-8700 main unit, MT series detectors and motor detection stands, etc. are required. Additionally, there will be separate costs for adjustment when combined with the MT series detectors.

Options

Model name Product name Remarks
TS-0871 TH high response sampling A high-response sampling feature (supporting 5.12 kHz) will be added to the TH detector.
TS-0872 Analog Pulse Output We will add torque and rotational speed analog output and rotational speed pulse output functions.
TS-0873 External Torque - Analog Input This is an additional option when using torque control with the analog output of the torque detector.
TS-0874 Added detector interface Up to four MT torque detectors can be connected.
TS-0875 BA-910A interface This will be added when connecting the BA-910 model power amplifier.
TS-0876 Temperature measurement and temperature trigger This is added when measuring temperature.
• Eight sensor side connectors (male) are included.
TS-0877 Angle measurement and angle sampling We will add the function to sample angles with an external encoder.
• A cable-side connector (ER03-PB8M) is included.
TS-0878 DS-3000 Collaboration It can be linked with our DS-3000 series.
TS-0881 Digital Communication for Power Meters It can connect to power meters from other manufacturers via LAN and can digitally capture measurement values.
TS-0882 Additional TQ/RH Detector You can connect our TQ type/RH type torque detectors.