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Servo analyzer frequency response measurement software
OS-4100

PC-based frequency response analyzer
Anyone can achieve high-speed, high-resolution measurement of frequency response functions.

Frequency response measurement software is specialized software that can measure the frequency characteristics of various objects, such as the vibration characteristics of mechanical structures, the acoustic characteristics of speakers, the control characteristics of motors, servo analysis, coupling response characteristics, and battery impedance characteristics. It can be used as a servo analyzer and frequency response analyzer, allowing anyone to easily acquire frequency characteristics quickly and with high resolution.

Product overview

software

The OS-4100 frequency response measurement software is the successor to the previous servo analysis software (DS-0242 / DS-0342). It incorporates all the functions of the previous models, plus new convenient features such as external control and step response functionality.

  • software

Hardware

The DS-5000 is smaller than its predecessor, the DS-3000, and features improved dynamic range and noise-resistant hardware with full channel isolation. The dynamic range has been improved from 110 dB to 130 dB, and the maximum number of measurable channels has been increased from 32 to 42.

  • Hardware

Features

1. High-speed, high-resolution measurement across a wide frequency range.

It features two types of calculation methods.

It features two types of calculation methods, allowing you to choose the one that best suits your measurement scenario and purpose.

  • FRA method (Frequency Response Analyzer)
    FRA method (Frequency Response Analyzer)

    Signal output Log Sin sweep
    Frequency resolution: 200 lines/decade
    (10 Hz to 40 kHz) Measurement time: 78 seconds (average of 2 measurements/line)

    This method calculates the amplitude and phase for each single frequency.
    The wide dynamic range allows for highly accurate measurement of frequency characteristics.

  • FFT method (Fast Fourier Transform)
    FFT method (Fast Fourier Transform)

    Signal output: Random
    Frequency resolution 6.25 Hz (6400 Line)
    Measurement time: 17 seconds (average of 100 trials)

    This method simultaneously determines all frequency ranges to be measured.
    It can measure a wide frequency range at high speed, allowing for quick understanding of the frequency characteristics of an object.

Speeding up calculations using the FRA method

When measuring in the low-frequency range, such as for evaluating control characteristics or measuring impedance, the measurement time can be very long.
We have revised the conventional calculation method and significantly reduced the measurement time.

example

  Measurement condition 1 Measurement condition 2
This product (OS-4100) 54 seconds 100 seconds
Old product (DS-0342) 195 seconds 365 seconds

Measurement condition 1: FRA method 1 Hz to 1,000 Hz 50 Line/Decade
Measurement condition 2: FRA method 1 Hz to 100 Hz 100 Line/Decade

2. A wide variety of highly flexible graph displays unique to PCs.

Frequency response functions can be displayed in a variety of ways, including Bode plots, Nyquist plots, Coqpad plots, Nichols plots, and Cole-Cole plots.
It allows you to monitor the time waveform and instantaneous power spectrum during measurement, enabling you to check connection methods and identify abnormal data in real time.
Additionally, you can change the display position of various windows to your preferred layout using the docking window.

2. PC-exclusive, highly flexible graph display: No. 1

You can monitor the time waveform and power spectrum of each channel while measuring the frequency response function.
You do not need to prepare a separate oscilloscope or other device for monitoring.

  • 2. PC-exclusive, highly flexible graph display No. 2

3. Achieving both machine control characteristic measurement and noise/vibration measurement.

Control characteristics (OS-4100) and noise and vibration measurements (O-Solution) can be measured with a single piece of hardware. By using different software depending on the application, it can be used for various measurements at a low cost.

For example, the image stabilization control characteristics of a camera can be measured with the OS-4100, and the motor noise and other characteristics can be measured with the O-Solution.

  • 3. Achieving both machine control characteristic measurement and noise/vibration measurement. No. 1
  • 3. Achieving both machine control characteristic measurement and noise/vibration measurement No. 2

Feature Introduction

It is equipped with convenient features that can be used for a variety of purposes.

List View

You can view a list of peak points, attenuation ratios, loss coefficients, gain margins, and phase margins. You can also automatically search for gain margins and phase margins.

  • Listing of peak points
    Listing of peak points
  • Damping ratio list (displays damping ratio, loss factor, Q value, etc. in a list)
    Damping ratio list (displays damping ratio, loss factor, Q value, etc. in a list)

Remeasurement function

The device includes a function that, after measuring the frequency response function, allows for re-measurement of only a portion of it with increased frequency resolution.
After capturing the overall frequency characteristics, there will be regions where you want to measure with high frequency resolution, such as the resonance point.
This allows for re-measurement of only that specific region with high frequency resolution, which helps to shorten measurement time.

  • Remeasurement function

Introduction to the frequency resolution expansion function

Data sharing

The OS-4100 can import data acquired with older products such as ESUFEEL and DS-0342 (servo analysis), as well as data acquired with O-Solution.
It is possible to compare it with past data or with frequency response functions obtained from hammering tests.

  • Data sharing

OT-0450 Loss Factor Calculation Tool (Optional)

Evaluating the vibration damping performance (loss coefficient) of materials.

In accordance with JIS K7391, the loss coefficient and Young's modulus of the damping material are calculated from the frequency response function obtained using the frequency response measurement software OS-4100.

OS-0410 External Control (Optional)

An optional feature is the OS-0410 external control. This allows you to communicate with your own software via TCP/IP, perform measurements under pre-defined conditions, and save the data.

Automate the inspection process for mass-produced products.

An optional feature is the OS-0410 external control. This allows you to communicate with your own software via TCP/IP, perform measurements under pre-defined conditions, and save the data.

Automate the inspection process for mass-produced products.

Automate the inspection process for mass-produced products.

By automating the setup, measurement, and saving processes, you can complete the necessary tasks with just one button.

Control measuring instruments from other apps

You can control the start and end timing of measurements and specify measurement conditions.

External control OS-0410
LAN port For communication with the control side (not required if operating within the same PC)
protocol TCP/IP
Character encoding ASCⅡ
newline character CRLF

System Configurations

The frequency response measurement software is a system that uses DS-5000 series (FFT analyzer) hardware and a PC.
The signal output function of the DS-5000 series (FFT analyzer) is used to input a signal to the target object, and the input signal and output signal (response) are measured to determine the frequency response function.

Measurement image

  • Measurement image

Case Studies

Case Study 1: Measurement of Rotational Torque Control Characteristics of a Small Motor

Motors and drivers incorporated into various products such as robots, transport equipment, semiconductor manufacturing machines, and automobiles have control circuits to control their rotational speed, torque, and other properties. To evaluate these control characteristics, gain margin and phase margin are determined. The OS-4100 can automatically calculate gain margin and phase margin from the frequency response function (open-loop transfer function). It can also measure the closed-loop transfer function and determine the open-loop transfer function (loop transfer function). The DS-0545 2-channel signal output unit can add the feedback signal (signal from the target object) and the measurement signal (signal generated internally by the DS) and return them to the input. This allows the signal to be directly injected into the control circuit, making it easy to evaluate the stability of the control circuit.
Furthermore, the step response function allows for the measurement and automatic calculation of responsiveness in the time domain (such as delay time and overshoot value).

Measurement system

  • Measurement system

Block diagram

  • Block diagram

DS-0545 2-channel signal output unit (with summing function)

The DS-0545 2-channel signal output unit can output a signal that adds a measurement signal (a signal generated internally by the DS) to the feedback signal from the object.

Therefore, there is no need to prepare an additive amplifier, and the elimination of cables between amplifiers improves noise immunity.

  • DS-0545 2-channel signal output unit (with summing function) No.1
  • DS-0545 2-channel signal output unit (with summing function) No. 2

Feature Introduction: Step Response Function

This method allows you to determine the temporal response performance of an object. By applying a step-like step signal (time) to the object and measuring the step response signal, numerical values related to response performance (such as rise time) can be automatically calculated, and it is also possible to compare measured data with historical data.

  • Feature Introduction: Step Response Function No. 1
  • Feature Introduction: Step Response Function No. 2

Case Study 2: Evaluation of galvanometer scanner control characteristics and measurement of mirror resonance frequency

(In cooperation with Citizen Chiba Precision Co., Ltd.)

A galvanometer scanner (galvanometer mirror) is a motor used to adjust the scanning angle of a mirror that reflects laser light, and it is equipped with a high-precision position sensor. It is used in a wide range of applications in combination with laser light, such as laser markers, microscopes, and LiDAR. Depending on the application, it is required to scan the mirror quickly, accurately, and over a wide area. Therefore, during product development, it is necessary to perform accurate simulations to achieve high speed, and to optimize the model and control parameters.
Furthermore, in order to ensure that our customers can use our products with peace of mind, we need to verify that the product's performance is guaranteed before shipment.
Therefore, the challenge was to accurately and easily measure and understand the control characteristics of the galvanometer scanner and the resonant frequency of the mirror.

Case Study 2-1: Evaluation of Galvanometer Scanner Control Characteristics

Results of comparing three types of control parameters

  • *The cursor value and axis values have been removed.
    *The cursor value and axis values have been removed.

Case Study 2-2: Measuring the Resonant Frequency of a Galvanometer Mirror

Comparing three types of galvanic mirrors

  • *The cursor value and axis values have been removed.
    *The cursor value and axis values have been removed.

Case Study 3. Evaluation of vibration characteristics using a vibrator

When a structure is subjected to vibration, resonance occurs if the vibration frequency matches the structure's natural frequency, resulting in very large vibrations that can lead to failure or destruction. Therefore, it is important to evaluate the vibration characteristics of the structure (object). The OS-4100 can simultaneously measure vibration characteristics using a vibrator on up to 42 channels.
Furthermore, the calculus function can convert acceleration to displacement, and the amplitude control function can control the amplitude value of the excitation. In addition, the function to perform arithmetic operations on two data points (inter-item calculation function) can be used to measure the characteristics after subtracting the weight of the jig (mass cancellation).

Measurement system

  • Measurement System No. 1
  • Measurement System No. 2
  • Measurement screen image
    Measurement screen image

Evaluation of vibration characteristics using a vibrator

Feature Introduction: Amplitude Control Function

The amplitude of the vibrator can be controlled. The amplitude of the signal output (DS-5000) can be automatically changed so that the measured amplitude matches a preset amplitude. The vibrator can be controlled so that the amplitude of ch1 remains constant. Vibration characteristics can be measured without being affected by the vibration characteristics of the jig.
Furthermore, it is possible to control the displacement amplitude using an acceleration sensor.

  • Output Amplitude Control Function Settings Screen
    Output Amplitude Control Function Settings Screen
  • Measurement examples of amplitude control
    Measurement examples of amplitude control

Amplitude control function introduction video

Case Study 4. Measurement of AC Impedance in Batteries (Secondary Batteries/Fuel Cell Single Cells)

One method for evaluating batteries is the AC impedance method. This method allows for the evaluation of impedance characteristics (such as electrode degradation) without damaging or disassembling the battery. AC impedance can be measured by applying an AC current load to the battery and measuring the voltage and current. Using the FRA method allows for high-precision measurement with a wide dynamic range. It can also display a Cole-Cole plot, which is useful for estimating the causes of battery degradation. The software uses the widely compatible uff and HDF5 file formats to facilitate the transfer of measurement results to simulation software.
*An electronic load device and current probe are required for this measurement.

Measurement system

  • Measurement system

High-speed low-voltage electronic load device (Measurement Technology Laboratory Co., Ltd.)

  • High-speed low-voltage electronic load device (Measurement Technology Research Institute Co., Ltd.) No. 1
Model ELL-355
electric power 350 W
Voltage 30 V
current 135 A
Internal impedance 3 mΩ/80 nH

You can create a Cole-Cole plot of the measurement results.

A Cole-Cole plot is a graph in which the real part of the frequency response function is plotted on the horizontal axis and the imaginary part on the vertical axis.
This is useful for estimating the equivalent circuit.

  • High-speed low-voltage electronic load device (Measurement Technology Research Institute Co., Ltd.) No. 2
  • High-speed low-voltage electronic load device (Measurement Technology Laboratory Co., Ltd.) No. 3
Feature Introduction: Frequency Division Setting

Feature Introduction: Frequency Division Setting

Settings can be changed for each frequency being measured. This allows for shorter measurement times and the creation of optimal settings for each frequency. By measuring only important frequency bands with high frequency resolution and less variable bands with coarser resolution, measurement time can be reduced. Furthermore, optimal measurements can be achieved by changing the signal output amplitude for each frequency band, improving the signal-to-noise ratio (SNR).

Case Study 5. Evaluation of Speaker Acoustic Characteristics (Frequency Response)

The frequency response of a speaker is a key factor in determining its performance. The OS-4100 connects the signal output of the DS-5000 to the speaker's amplifier and captures the resulting sound with a sound level meter and microphone to measure the speaker's frequency response. It also features an automatic cutoff frequency detection function (cutoff search function). Furthermore, it incorporates two calculation methods: the FRA method allows for high-precision acquisition of data for each frequency, while the FFT method allows for instantaneous acquisition of characteristics across the entire frequency band to be measured.

Measurement system

  • Measurement system

Measurement result image

  • FFT method
    FFT method
  • FRA method
    FRA method

Case Study 6. Frequency Response Evaluation of Filters and Amplifiers

Frequency response is sometimes measured to evaluate the characteristics of electrical systems such as filters and amplifiers.
The OS-4100 allows for high-resolution measurement of frequency characteristics.
It also features a function that automatically finds the cutoff frequency.

Measurement system

  • Measurement system

Introduction to Filter Characterization

Specification

Input section
Number of measurement channels 40 kHz unit, 3-42 channels (DS-0523, DS-0526)
100 kHz unit, 2-4 channels (DS-0532, DS-0534)
Inter-chassis connection none
Input voltage range -30 / 0 / +30 dBVrms (3 ranges)
Constant current drive (CCLD) for sensors +23 V to 26 V / 4 mA±25% (25 °C)
TEDS function ・IEEE 1451.4 Ver.0.9, 1.0 Accelerometer, microphone
・Compatible with IEEE 1451.4 Ver.1.0 force sensors
A/D converter 24-bit ΔΣ type
Coupling AC/DC automatic switching function included
terminals BNC (voltage input/CCLD selector)
Voltage auto-ranging function Yes, it can automatically select the optimal voltage range for each channel during measurement.
Inter-channel phase accuracy ±0.1° (below 20 kHz), ±0.7° (above 20 kHz)
Dynamic Range 160 dB (FRA mode 40 kHz / 100 kHz unit)
130 dB (FFT mode, 40 kHz unit)
120 dB (FFT mode, 100 kHz unit)
Isolation Yes 42.4 Vpk BNC ground-to-chassis and between each BNC ground
Signal output section
Number of Output Channels Supports 1 channel (DS-0543 or DS-0545) at 40 kHz and 100 kHz.
Output signal type Sign / Sign Sweep (Log/Linear) / Swept Sign
Random / Pseudo-random / Impulse
Output voltage The combined offset voltage and amplitude are up to ±10 V (peak).
D/A converter 24-bit ΔΣ type
Maximum Output Current 10 mA
Output taper Rising and falling (1 ms to 10 s)
Measurement start delay Set the delay time between signal output and measurement (1 ms to 10 s).
Offset output Yes, with the output voltage amplitude, the maximum is ±10 V (peak).
It is possible to output an offset voltage at all times.
Isolation Yes 42.4 Vpk BNC ground - between chassis and between each BNC ground
Additive amplifier function Included in the DS-0545 2-channel signal output unit.
The DS-0545 can output a signal that is the sum of the signal output generated by the DS-0545 and the signal input to the DS-0545.
Furthermore, it is possible to output the added signal and the signal generated by the DS-0545 simultaneously.
Arithmetic unit
FRA mode (Sinus sweep)
Measurement frequency range 40 kHz unit 10 mHz to 40 kHz
100 kHz unit: 10 mHz to 100 kHz
frequency resolution For Log entries: line/Decade 2 to 2000 (4000)
For Lin: line/Total 200-25000 (50000)
Frequency range division settings The measurement frequency range can be divided into up to 30 segments.
Each setting can be configured for the number of additions, signal output amplitude, and frequency resolution.
Automatic resolution control function A function that automatically optimizes frequency resolution to allow for accurate observation of characteristics across the entire frequency range.
Output amplitude control "Amplitude control channel"
It can be set as desired.
"The physical quantity to be controlled"
The amplitude can be set using either Lin or Log.
In the case of vibration (acceleration, velocity, displacement), it can be controlled using other physical quantities by performing calculus.
"Driving Mode"
The amplitude can be set to a constant value or in segments (30 segments).
You can set the display unit (pp, rms, 0-p), initial voltage value, maximum output voltage value, and tolerance level.
FFT modes (random, swept, impulse)
Measurement frequency range 40 kHz input unit ~ 40 kHz
100 kHz input unit to 100 kHz
Output method Random, pseudo-random, swept, impulse
Sample score Maximum 65,536 points (25,600 lines)
(For scores of 32768 or higher, only random signals are used.)
Frequency range (single range) Hz 10, 20, 25, 40, 50, 80, 100, 160, 200, 400, 500, 800, 1k, 1.6k, 2k, 2.5k, 4k, 5k, 8k, 10k, 20k, 40k
* For 100 kHz input units, the above includes 25 kHz, 50 kHz, and 100 kHz, but excludes 1.6 kHz and 8 kHz.
Frequency range (Peer range) Hz The Hi range is the same as the single range.
The Lo range is 1/5, 1/10, 1/20, 1/50, and 1/100 of the Hi level.
Display section
Display of frequency response function Khokoad diagram (horizontal axis: frequency / vertical axis: real and imaginary parts)
Bode plot (horizontal axis: frequency / vertical axis: gain and phase)
Nyquist plot (horizontal axis: real part / vertical axis: imaginary part) (logarithmic axis display of amplitude is possible)
Nichols plot (horizontal axis: phase / vertical axis: gain)
Cole-Cole plot (horizontal axis: real part / vertical axis: imaginary part)
Display of monitor waveforms Time waveform and power spectrum
List View Peak List (Automatically searches for peak values of amplitude)
Optional list (display any section as a list)
Gain margin and phase margin (automatic search)
List of damping ratios (loss coefficients)
Automatic cutoff frequency search function Yes
Step response function
Automatically calculated value Rise time, delay time, overshoot time, settling time, logarithmic decay rate, damping ratio, oscillation period, damping frequency
Signal output specifications
(Step signal to be input to the target object)
Input impedance 1 MΩ, Input capacitance 1 μF
DS-5000 output voltage at 1 Vp-p
• Rise time slew rate (10-90%) : 3.1 μs
• Settling time (±5% of the target value) : 22 μs
- Overshoot (protrusion) : +11%
File formats
Import file format DATS (data acquired with OS-4100)
DATX (Frequency response function obtained with O-Solution)
SDT/SCD (Frequency response function obtained from DS-0342 servo analysis)
DAT (Frequency response function acquired with DS-3000 ESUFEEL)
CSV (CSV file exported from OS-4100)
Export file format DATS (HDF5 format)
CSV
UFF

*The OS-4100 can perform measurements (data acquisition) using the DS-5000 (hardware).
For more details about the DS-5000, please click here.

[Outline Specifications] OS-0410 External Control
protocol TCP/IP
port any
Character encoding ASCII
newline character CR+LF
C (Client) / S (Server) S (Server)
[Operating environment]
Interface LAN port 1000base-T
Supported OS Microsoft® Windows® 11 Pro (64 bit version), Microsoft® Windows® 11 Enterprise LTSC (64 bit version) *, Microsoft® Windows® 10 (64 bit version)
Supports .NET Framework .NET Core 6.0 Desktop Runtime

Windows 11 Enterprise * has been tested for operation in a standard Windows environment with standard settings (standard policy settings).
Operation in environments where security settings, group policies, or third-party security software have been modified from the standard settings is not guaranteed. Therefore, support may be limited.

[Recommended Specifications]
CPU Intel® Core™ i7 8th generation or later Intel® Core™ processors with 4 cores, 8 threads or more, and a base clock frequency of 1.8 GHz or higher.
memory 16 GB or more

price

We offer a special bundle price that includes both the hardware (DS-5000) and the software (OS-4100 frequency response measurement software).
Other sets are also available, such as 3-channel 40kHz and 2-channel 100kHz. For details, please contact our sales office or your nearest dealer.

Frequency response measurement & FFT set

6 ch 40 kHz 周波数応答計測 & FFTセット 

Hardware configuration
Model name Product name
DS-5100 Main Unit
DS-0526 6-channel 40 kHz input unit
DS-0545 2-channel signal output unit
Software Configuration
Model name Product name
OS-4100 Frequency response measurement software
OS-0410 External control
OS-5100 Platform
OS-0522 FFT analysis function
OS-0512 Hardware connection function

2 ch 100 kHz 周波数応答計測 & FFTセット

Hardware configuration
Model name Product name
DS-5100 Main Unit
DS-0532 2-channel 100 kHz input unit
DS-0545 2-channel signal output unit
Software Configuration
Model name Product name
OS-4100 Frequency response measurement software
OS-0410 External control
OS-5100 Platform
OS-0522 FFT analysis function
OS-0512 Hardware connection function

Frequency response measurement set

This is a great value package that includes frequency response measurement software (OS-4100) and DS-5000 (FFT analyzer) hardware.

6 ch 40 kHz 周波数応答計測セット 

Hardware configuration
Model name Product name
DS-5100 Main Unit
DS-0526 6-channel 40 kHz input unit
DS-0545 2-channel signal output unit

Software Configuration

Model name Product name
OS-4100 Frequency response measurement software
OS-0410 External control
OS-0512 Hardware connection function

2 ch 100 kHz 周波数応答計測セット 

Hardware configuration
Model name Product name
DS-5100 Main Unit
DS-0532 2-channel 100 kHz input unit
DS-0545 2-channel signal output unit
Software Configuration
Model name Product name
OS-4100 Frequency response measurement software
OS-0410 External control
OS-0512 Hardware connection function