Founder's Essay: "A Technician's Reflections"
Essay by founder Giichiro Ono
Founder Giichiro Ono (Doctor of Engineering November 2, 1918 - November 4, 2007)
This book includes "A Memoir of an Engineer," in which Yoshichiro Ono recounts his life (and philosophy) as an engineer, and "All About Measurement," which describes the difficulties and joys of research and development based on his experiences in his youth. You can also see the "Technological History" of Ono Sokki that established the world's first digital measurement of mechanical quantities.
A recollection from an engineer
From elementary school to university, he received all of his education overseas, and after military life during the war, and life in Manchuria after the defeat amidst the turmoil of the Soviet Union, the Nationalist Party, and the Chinese Communist Party, he finally returned to his homeland in 1947. There, he ran a small business simply to make a living, but before he knew it, Ono Ono Sokki had grown into a publicly listed company on the First Section of the Tokyo Stock Exchange.
Looking back, my life has been a series of hardships, but also fortunate ones.
I believe that my principle of not defying the goddess of fate and simply adapting to it has resulted in outcomes that avoid incurring her wrath. It is, in a sense, the world of non-action as described by Lao Tzu.
It's something that modern, peace-loving Japanese people probably can't even imagine, but I'd like to write about my life as an engineer, even if it's just a rambling account.
1. From student to military service
I entered Lushun Technical Preparatory School in Lushun, a famous battleground in the Russo-Japanese War, from Fushun Junior High School in a coal mining town. I graduated in December 1941, the same month that Pearl Harbor was attacked. This was the first step in a turbulent human history.
The number of students in the main department of the university was about 200, and since it was divided into nine departments, the number of professors and other faculty members was larger than the number of students. However, even during the war, I was able to enjoy my youth in the club life and in my hobbies, and I can say that my days were very blessed compared to today's student life.
Although the end of my studies was delayed by three months due to an emergency military enlistment following the attack on Pearl Harbor, I had plenty of time to pursue my hobbies, including archery club activities during my pre-college years and assembly of radio equipment during my main studies. The fact that the Kyudo club won the Inter-High School Championship was the result of wasting time on this hobby, and as a result, I was able to study more about weak electric current, which eventually became the main technology of Ono Sokki. Of course, I had no way of knowing this at the time, as a student.
Pre-war electrical engineering primarily focused on so-called high-voltage systems such as power generation and transmission. Low-voltage technologies, such as those used in communications and information technology, which are thriving today, were hardly recognized as academic subjects, although they were certainly enjoyed as a hobby. In particular, in Manchuria on the mainland, the idea that bigger is better was prevalent, and of course, there were no courses on these topics at the Ryojun Institute of Technology.
However, the electronics, especially digital technology, which is my main focus now, was a technology that did not exist in Japan before the war. In particular, digital measurement of mechanical quantities was entirely self-taught, and I had to come up with the terminology myself; it was truly a new technological field. But, in a way, you could say that I lived in a fortunate era where anything I thought of could be considered original.
He is the captain of the archery club (pictured in the upper left).
When I graduated, the World War had just begun, and the idea that joining the military was a natural obligation for anyone in good health had permeated the entire nation. I disliked physical activity, and this was true for sports in general, but military training, especially combat training, was my weakest area. However, I thought that if I could make use of my expertise even a little in the military life that I could not avoid and which was my duty, then I would take the entrance exam to become a technical officer in the army. Fortunately, I passed the exam and in February of the following year, 1942, I joined the Army Technical Officer Candidate Corps in Takinogawa as a probationary officer. In April, I was commissioned as a lieutenant in the Army Technical Corps, and I returned to Manchuria, where I was assigned to the South Manchuria Army Arsenal in Wenguantun, one station north of Fengtian, by train.
The path I took was not one I chose because I liked the military or military training. In fact, it was the civilian-government unit, a field I disliked and was most uncomfortable with. And suddenly, within a few months, I had jumped into the elite ranks of professional soldiers, so it was inevitable that there would be various frictions with the veteran professional soldiers around me.
However, the military training I received—which I disliked—involved in things like troop command, operational procedures, and military strategy, which I learned from the bible of military command and operational planning, later proved invaluable when I encountered various difficulties in running my company. To be honest, I can't express how much that training helped me later on.
Furthermore, the army at that time, especially in local arsenals, had little need for the advanced specialized knowledge of technical officers. I was assigned to the materials section of the operations department, where my duties were primarily administrative, and I was tasked with planning military mobilization and mainly procuring materials. I was constantly frustrated that I couldn't use my expertise in electricity.
However, looking around, I noticed that the factory was manufacturing the Army's Type 97 medium tank, various types of ammunition, and gunpowder. Moreover, it was a military factory. Although inefficient, it possessed state-of-the-art equipment that was top-notch for Japan at the time, and the library was overflowing with domestic and foreign engineering books that could not be found anywhere else. So, I decided to leave the work to my subordinates and, in my free time, learn the working methods of those factories and relieve my frustration by reading books in the library.
Fortunately, I also served as a supervisor for munitions factories, which allowed me to freely visit any civilian factory. At the time, the main group of civilian munitions factories in Manchuria was located in Tiexi, Fengtian. I would spend time there whenever I had free time, taking advantage of my supervisory privileges, learning about the manufacturing methods of various weapons, which were considered precision machinery at the time, such as Manchurian Optical, a subsidiary of Nippon Kogaku, and Manchurian Communications, a subsidiary of Sumitomo Communications (now NEC). However, as the war situation worsened day by day, Anshan, the mecca of steelmaking in Manchuria, equivalent to Yawata in Japan, was bombed.
To address the subsequent issues, I established a supervisory office and served as its director. However, even there, for about a year, I acquired knowledge completely unrelated to my previous experience, including ironmaking, steelmaking, metallurgy, and heat treatment. Looking back, in the measurement industry, you never know what kind of requirements customers will have—what they want measured, where they want measured, and how they want measured. To meet these demands, measurement manufacturers need broad knowledge, even if it's only superficial. It's true that the random, seemingly unrelated experiences I had later found invaluable when I opened my own measurement business.
Next, as the end of the war approached, Manchuria Aircraft, the only aircraft manufacturer in Manchuria, was bombed in Fengtian. As a result, some of Manchuria Aircraft's aircraft were hastily evacuated to Gongzhuling and Harbin.
Furthermore, I was transferred to the position of supervisor at Gongzhuling. There, I was in charge of the final stages of production for the Army Type 4 fighter aircraft, as well as the engine and airframe inspections. The opportunity to closely observe the gears and brouching work of aircraft engines, which can be considered a prime example of precision machining, was indeed extremely helpful in the development of Ono Sokki 's main products today: research equipment for automobiles and precision inspection tools for machining.
During my time as an electrical engineering student, I could also take mechanical engineering courses as an elective. However, popular courses during student life don't necessarily mean they'll be necessary in the real world.
I, too, found theory and mathematics somewhat cool, and I even took a course in mechanics of materials because it resembled AC theory in electricity. However, I found manufacturing and materials science to be unsophisticated, and I didn't attend those classes. But in reality, theory alone isn't enough to create anything.
My experience in military manufacturing, which I wasn't good at, taught me the hard way that what's absolutely essential isn't theory, but mechanical engineering, especially machine tools and materials science. That's because no matter what you make, you can't make anything without machine tools and materials.
Therefore, we invited Professor Doi, a master craftsman from the Lushun Institute of Technology, to the arsenal as a lecturer, and we all studied together. Thanks to him, I was able to thoroughly relearn mechanics from scratch. Later, when I received my degree from Kyoto University, I even submitted it to the Department of Mechanical Engineering. In other words, my military experience resulted in me changing my specialization from high-voltage electrical engineering to mechanical engineering.
As mentioned earlier, pre-war Japan had virtually no low-voltage technology. The Yagi antenna, which was invented in Japan, became part of the US military's radar system and caused trouble for our forces. This also demonstrates that theory alone is useless; practical application is essential. The electronics technology that Japan excels at today was introduced from the United States after the war. The pioneers in its early stages were the aircraft engineers, whose research was prohibited by the occupying forces, and the technical officers of the army and navy who were purged and lost their base of operations.
Since there were no more exciting power transmission and distribution jobs like those in pre-war Manchuria, I couldn't pursue my dream of working in the high-voltage electrical industry. However, thanks to a newly emerging field that combined low-voltage electrical engineering with mechanical engineering, I was able to enter the field of electronics. In fact, this field seemed to be a stroke of luck, as if the goddess of fortune had deliberately opened a path for us when we were in a difficult situation.
From the military, which I disliked, to repatriation after the defeat, I lamented at the time that I had wasted my youth, a time when my mind was still flexible. However, I believe that the foundation of who I am today was born from that continuous life of idleness and futility. In any case, life is full of unexpected fates, and it is ironic that one may end up making a living doing work that one hates.
2. From withdrawal to company establishment
I may have another opportunity to write about the hardships I endured, teetering between life and death, from the end of the war until my repatriation.
In August 1947, I was repatriated as a refugee from Koro Island in Manchuria to Sasebo, and settled in a shack on Sakae-dori in Shibuya Ward, directly above the tunnel between Shinsen Station and the then-First High School Station (now on a bridge over Yamate-dori). It was next to the house of Kazuo Hasegawa (to be precise, I was allowed to use part of his wall as a wall). It was a rough place, like a bird's nest or a mouse's hole, but I decided to live there for the time being.
Back then, the average monthly wage was 600 yen, and a salary from a regular job wouldn't be enough to support a couple and their parents. So, I decided to make ends meet by repairing radios, a hobby I'd learned during my student days. With no other choice, I started by bluffing, going around to the street vendors selling electrical goods on Dogenzaka and asking them to pass on any radio or electrical repair jobs that were too difficult or beyond their capabilities.
In Tatsuzo Ishikawa's novel "Koibumi Yokochō" (Love Letter Alley), which depicts the lives of ordinary people in the postwar era, Mr. Koji, a former Imperial Japanese Army General Staff officer and now an electrician, opened his shop in the former ticket office of a movie theater that had been burned down in an air raid. Thanks to their shared history as army comrades, Mr. Koji gave the owner a lot of work. He could repair more than a dozen radios in a single day, and gradually became known as an electrician with a background as a technical officer who could handle even high-end equipment. Eventually, brokers started bringing him various difficult but interesting jobs that couldn't be found anywhere else.
The occupying forces enacted the Japanese Constitution, particularly the Labor Standards Act. It mandated that factories above a certain size be equipped with sound level meters, lie detectors (psychogalvanometers), and reaction time meters. Most Japanese people, including myself, couldn't even imagine what a sound level meter was. A broker brought me a catalog from GR Company and offered to sell them to me if I manufactured them.
It was a completely reckless endeavor to create something I'd never seen before, based solely on a catalog and without any theoretical knowledge, but I jumped at the chance simply to make a living. First, I made a sound level meter, a common piece of equipment today, but the only information I had about its specifications and performance was in a catalog, so I built one myself. Fortunately, my sound level meter was recognized as being of precision quality and was adopted by the Electrical Testing Laboratory, which led to my selection as a planning committee member for JES, the predecessor of JIS.
After that, I made a living for a while by manufacturing sound level meters, but a distinguished professor advised me that measuring noise and dust was difficult and that I should probably avoid it. Indeed, I came to understand that making sound level meters, or acoustic measurement in general, required fundamental basic research and a huge investment in equipment.
I realized that even if I forced myself to create it using masterful techniques, it wouldn't be profitable. So, I decided to temporarily suspend the noise meter project and concentrate my efforts on the time counter, which later evolved into the digital technology I will describe later.
However, acoustic technology is a fascinating field with great potential for development. I had secretly hoped to try again when the time was right, but after several decades, about ten years ago, when I finally established the Comprehensive Technology Research Institute in Yokohama, I had assembled a team of leading researchers and acquired excellent acoustic equipment, so I began full-scale research and production.
Next, a lie detector is a galvanometer, also known as a psychogalvanometer. When asked a question, if that question is related to lying, the person becomes tense. The electrical conductivity of the skin changes according to the degree of tension. This instrument measures the change in resistance to estimate the person's mental state. Previously, measurements were simply taken with a highly sensitive ammeter, but an amplifier was added to make it easier to use. I was thrilled to see on television recently that one of my homemade galvanometers is still in use at a juvenile detention center.
The next topic, the reaction time meter, is originally a device used to measure the time interval between a red light appearing and the actual application of the brakes when driving a car. Until then, short intervals were measured by passing current through a capacitor via a resistor from a constant voltage power supply, causing the capacitor's voltage to rise in a constant curve, and measuring this rising voltage. However, by counting the number of cycles of a crystal oscillator, it became possible to accurately measure even very short intervals. This was named the electron tube counter and was put on the market for the much-desired industrial sector.
Because electron tube counters use the oscillation frequency of a crystal oscillator as a reference, they can measure with extreme accuracy from very short periods of time, such as a few millionths of a second, to very long periods of time.
Fortunately, this technology was also connected to digital CPUs and developed into our company's flagship digital technology. As you mentioned above, our company began with digital technology based on crystal oscillators, that is, time measurement. Later, digital technologies such as frequency within a certain time—frequency, phase difference, Fourier transform FFT, and so on—developed. Among these, torque meters that measure using phase difference have become my life's work to this day.
This digital technology was later widely adopted by manufacturers worldwide as a performance testing machine for automobiles and durability testing machines. Along with the torque meter, I received the Technical Merit Award from the Japan Automotive Technology Association, the Purple Ribbon Medal of Honor from the government, and I consider it an honor to be designated as a Fellow (Grade of Membership) at the National Purple Ribbon Medal of Honor ceremony and by SAE, the original company of the Automotive Technology Association in the United States.
However, until now, my products have mainly been used for the Labor Standards Act, specifically for psychological use. Still, since I graduated from the Faculty of Engineering, I had a long-cherished hope to expand into the industrial sector alongside the revival of the factory. The first technology to apply this to industrial fields was the Shinkansen, newly created and perfected in postwar Japan. The technical challenge for this Shinkansen was to run the world's first electric train in commercial operation at 250 km/h. At that speed, the issues were whether electricity could be stably collected from the overhead wire, and the effectiveness of the brakes; this was the measurement method.
So, I came up with my own method for measuring a specific time on the overhead wire, the ratio of disconnection between them, and the disconnection rate, as well as a brake measurement bill, and explained this to researchers at the Railway Technical Research Institute located inside an old railway vehicle near Oimachi Station at the time. For the disconnection rate meter, if you think of a tube counter as a stopwatch, for example, you can determine disconnection within 10 seconds, run the tube counter during that time, integrate the seconds, and divide by 10 seconds to get the disconnection rate. Also, it measures the time until the car body stops after applying the brake, and that is considered the brake performance. There was a bit of a twist in determining what is stationary, but looking back, it was Columbus's egg, based on the same principle as a reaction timer. In the end, my proposal was adopted, and even now, it is often discussed among people at the Railway Technical Research Institute at the time.
Also, the brake tester cost about 9 million yen on a large scale, which was roughly equivalent to three months' production of Ono Sokki at the time. Naturally, during that time, there was no time to do other work, and for three months, all collection from other sources stopped, and K Bank was on high alert.
Next, it is worth noting that research on aircraft, which had been banned after the war, was permitted, and Rolls-Royce jet engines were also supplied to Japan at the Ministry of International Trade and Industry's Mechanical Testing Laboratory. Immediately, I adopted a counter-type tachometer that had long been researched in the industrial field. This was the second type of vacuum tube counter applied to industrial fields from a reaction time meter compliant with the Labor Standards Act. This tachometer was praised as having not yet been used by the original Rolls-Royce company. Since then, high-speed tachometers such as jet engines and superchargers have been made Ono Sokki. This machine later became established for automotive use as well and became the basic product of Ono Sokki.
Next, Honda was conducting research on horsepower increases in Asama, aiming to make motorcycles world-class by winning races in the Isle of Man in the UK and gaining global recognition. This assistance marked the beginning of his relationship with the automotive industry, and during this period, he established a company that had previously operated as a private Ono Sokki research institute as Ono Sokki Manufacturing Co., Ltd. This was in January 1954.
Creation is a challenge to create something new, and one must not spare any time.
Post-war Japan aimed to catch up with and surpass developed countries, borrowing their wisdom, but also achieving its current level of development through low wages, high quality based on QC (Quality Control), and its inherent, unwavering diligence. However, wages have now risen to the highest levels in the world, and there are fewer areas where Japan can surpass developed countries. From now on, it will be an era where everything must be created by oneself, as one will not be taught. As a result, factories are moving to Taiwan, Thailand, and even China in search of lower wages. In other words, Japan is being chased by developing countries. This has resulted in the current recession. To escape this recession, lowering wages or borrowing wisdom from developed countries will no longer be viable. The only way is for each individual to think and act for themselves—in other words, to create.
Let's consider what this creation is. It is a challenge to something new. It is not mere memory. It is not something you can learn from reading books or from others. It is something you must come up with for yourself.
However, when it comes to time, as long as you don't fall behind others, it's fine to take as much time as you need. In my own experience, looking back, even the slightest progress sometimes took 10 or 20 years. You can't get anything good if you're stingy with time. On the contrary, things that you create over time tend to have a longer lifespan and become superior.
When I was younger, there were times when I lamented that the things I learned through reluctant work were a waste of effort, but over time, I realized that they all became ingrained in me and were useful. If I had only done what I loved, things wouldn't have turned out this way.
Furthermore, the knowledge of low-voltage currents that forms the basis of Ono Sokki today is a skill that I acquired without being formally taught. If I had tried to tackle the telecommunications or information industries with that low-voltage technology, it might have been a rudimentary skill that wouldn't have been useful. It was precisely because I applied it to the machinery industry, which I was forced to learn against my will, that I was able to create original products that have been recognized in the world.
When you're young, you can learn things you like without even studying. Things you dislike, or tasks you're forced to do, you should proactively put in the effort. Eventually, these experiences will become the seeds, and a bright future will surely open up for you later in life.
There was a time after the war when I was desperately trying to get a job in the shipbuilding industry. However, most of the engines used in Japanese shipbuilding are manufactured under license from foreign companies. This means that the types of measuring instruments used are determined by the licensee. No matter how good my ideas for measuring instruments were, they were never adopted.
However, the only technology that Japanese shipyards possessed after the war was ship design. Therefore, they were able to almost exclusively monopolize the measuring instruments for ship design testing, which were supplied by the Japan Transport Technology Research Institute.
However, Mitsubishi's Nagasaki Shipyard is an exception; they design their own UE engines. Therefore, even when Ono Sokki had only two or three employees, they used our equipment extensively for hydraulic measurements, engine design, turbines, and generators. The same is true for Mitsubishi's Nagoya and Tokyo locations.
Breaking into an established field without funding, established technology, land, factories, or local connections is extremely difficult, and it's best to assume it's practically impossible through conventional methods. However, if you desperately try with new, self-developed technology, opportunities and paths will naturally open up.
In my case, aside from choosing electrical engineering at the Ryojun Institute of Technology, the goddess of fate, with its wars and defeats, left me no room for free choice. It was either a path I disliked or a direction I never expected. In the end, it seems I never got to use the high-voltage electrical technology I had long desired to pursue. However, even amidst my reluctance, I simply obediently followed the goddess of fate. That said, I believe I did my best in each situation, considering what I thought was the optimal course of action.
If you think about it, most people dislike the paths you dislike. Therefore, if you seriously consider the areas you dislike, original works are more likely to emerge, and perhaps it's actually a more comfortable place to live.
Furthermore, if you only pursue your own interests, your perspective inevitably narrows, making it difficult to create original products. My hobby, the low-voltage electrical technology I learned casually, would never have been accepted by the public. It was precisely because I connected with unfamiliar machinery and various unexpected and unusual technologies that luck came my way.